Love From The Heart | Light Chaser NO.17
发布时间:2024-11-03 14:24分类: 无 浏览:175评论:0
Guideline of This Issue 本期导读
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Exploring Solutions From Problems
—— Rogelio, Velazquez - MMC
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Production Line Challenges And Breakthroughs
——Huang Yougui - Guangzhou Minth
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Persevere For The Love Of It
——Yang Ayu - Jiaxing Minhui Plant II
Exploring Solutions From Problems
Rogelio, Velazquez-MMC
At the beginning of G45 project, it faced complaints about low efficiency in the production of new employees and poor quality of polishing and flanging during painting. This obviously affects the efficiency of the production line,also with product quality, posing a challenge to the progress of the project. Faced with these challenges, Rogelio, the polishing supervisor, did not hesitate to devote himself to solving the problems.
For low efficiency of new employees, one-on-one standardized operations to first ensure that new employees can master the correct operating methods when they take up the job and reduce human errors. At the same time, employees' awareness of self-examination should be cultivated. In addition to the production output, the quality of the finished products must also be ensured. In addition, Rogeli took the initiative to go to the coating line to understand the status of the polishing materials. To know what is happening, he also needs to know why. The more information you have, the more timely measures can be taken. Starting from the problem and finding a solution to the problem, the G45 project gradually achieved remarkable results. The output per shift was stable at 8,000pcs, and no quality accidents occurred for one consecutive month after painting.
Exploring solutions from problems is the logic of Rogeli's thinking. The solution of the problem, the visible improvement proves him right, and also influences those around him in the time to come; don't be afraid of the problem, but rather fuelling more thinking.
Production Line Challenges And Breakthroughs
Huang Yougui-Guangzhou Minth
Perseverance and Growth in the Face of Challenges,In the bustling factory workshop, Huang Yougui is facing the challenge of adjusting the new AY5 product. Due to frequent technical issues, the scrap rate per shift has soared to two or three thousand pieces, putting immense pressure on production. To control the situation, Huang remains on standby almost 24 hours a day. Even at 3 a.m., when the line experienced a large batch of scrapped products due to unstable equipment parameters, Huang immediately rushed to the scene after receiving the call. He spent four hours identifying the root cause of the problem, eventually discovering that the equipment parameters were drifting under high temperatures. By adjusting the settings, he successfully restored normal production on the line.
During this process, Huang realized that facing these challenges alone was unsustainable. He began dedicating more time to training team members. On one occasion, a production line employee encountered a similar problem during an adjustment but, due to a lack of experience, caused the line to stop. Huang saw this as a valuable opportunity to cultivate the team’s abilities and improve their overall response capacity. He patiently guided the inexperienced worker, reviewing the operational steps and analyzing possible fault points, leading him step by step toward identifying the root of the issue. This experience greatly boosted the worker's confidence, allowing him to resolve similar problems independently in the future. Reflecting on the experience, Huang noted, "The strength of a team far exceeds the simple sum of its individuals."
Over his 14 years as a process engineer, Huang has grown from a novice to a technical expert. This journey has provided him with a wealth of experience and nurtured a deep passion for his work. "The reason I’ve persisted is probably because I enjoy hands-on work and the challenges it brings." Every challenge in his work serves as a sharpening of his skills and an opportunity for the team to grow.
As the morning sunlight shines through the high windows of the workshop, Huang watches perfect products roll off the production line with a satisfied smile. This is not just a victory of technology, but a triumph of teamwork.
Persevere For The Love Of It
Yang Ayu-Jiaxing Minhui Plant II
“Persevere because you love it; Never Give Up!”This is the motto of Yang Ayu, and also his guide to action. He believes that as long as there is a dream in his heart, a road under his feet, and power in his hands, nothing can stop him from moving forward.
For more than 1,500 days, Yang Ayu has been doing 50 push-ups every morning to start a new day, every action precise and accurate, as if he were fighting a silent battle against gravity. In his work, he never allows himself the slightest laxity and superficiality, 'Coating Technology' this heavy professional books as a treasure. Every time he reads it, he can find new problems of poor workmanship and search for answer ideas in the book. More than five times reading, he formed his own unique set of coating process problem solving bag, which laid a solid foundation for his future work.
In July 2024, the pass rate of mass production of J30K luggage rack was only 70%, facing this challenge, Yang Ayu did not retreat. At a meeting, he volunteered to stand up and said, ‘Me! I'll do it! No one should grab it.’ Despite the sceptical looks from his colleagues, Yang Ayu began his challenge with his love for his work and his unique problem-solving bag of tricks.
He was stationed at the workshop site almost all day, and never gave up, even in the chemical environment full of irritating odours. He constantly inspects abnormal problem spots and summarises solutions. Ayu's girlfriend, who is also a Minther, said, ‘The first thing Ayu does when he wakes up every day is to open his mobile phone to check the notification of the pass rate in the group, and as soon as he sees the red colour, he jumps out of bed and quickly goes to the company to look for the problem points.’
In the end, with the efforts of Yang Ayu and his cooperation team, in just one month's time, the qualification rate of J30K luggage racks stabilised at about 94%, achieving a rapid increase in the qualification rate. This is not only the affirmation of Yang Ayu's work attitude, but also the best proof of his love and persistence. Yang Ayu shared”Block out all the sceptical voices in the outside world, find the right target, study hard, and you can succeed in anything!”
Light Chaser
Minth MBU has created the column "Light Chasers" since April, 2023.
Aiming at pursuing the warm stories around us
We hope that more people will see the light, follow the light, become the light and spread the light.