利元亨钢壳电池化成分容设备：高效可靠的电池制造解决方案
发布时间：2024-10-09 09:02分类： 无 浏览：126评论：0
消费电子产品市场的持续增长推动了对高质量锂离子电池的需求。在锂电装备后段，化成分容市场规模逐步扩大，产业下游对其“降本增效”的需求也不断提高。化成分容设备能耗约占整线40%，为锂电生产中最高能耗环节之一，解决其能耗问题已成当务之急。
针对这一挑战，利元亨旗下子公司舜势测控持续加大研发投入，推出的钢壳电池化成分容设备具有高能量回馈效率、高动态响应速度、高测试精度、高集成度以及独立通道控制技术，通过机、电、软、控全方位创新优化，有效解决了电池常规化成中压力一致性差、温度均匀性差、回馈效率低、安全性低和成本高等痛点。
推进锂电生产“零碳化”
在绿色制造趋势下，我们通过技术创新推动锂电生产“零碳化”，解决传统生产中的能耗与污染问题，提供环保且经济的解决方案。
设备采用模块化设计，利用直线电机和六轴机器人实现高效稳定的电芯搬运，产能达到18PPM，并具备精准控制能力，集成了恒温系统与PID压力控制，实现单通道温度和夹具压力的高精度控制，确保电芯测试的稳定性和一致性。通过电芯CCD定位、扫码、容量测试等智能化功能，设备能够精准追踪与管理每一颗电芯的状态，确保了产品的高品质输出。同时，电池放电的能量可被直接利用或回馈至电网，馈电效率70%，一条标准产线每年节约用电综合成本超过 700 万元，大幅降低用电成本，为客户提供了高效、经济、可靠的电池制造解决方案。
软硬件结合，尽享数字智能
该设备系统集成六轴机械手与直线电机，实现全流程自动化作业，配合高效上下料系统，在精度与稳定性上表现优异。中转料盘传送模块采用双动子直线电机，确保了电芯在传输过程中的平稳性。使用伺服电机为测试夹具提供压力，配在线压力传感器监测压力变化，提高了测试可靠性。软件方面，实现了与MES/BIS/WCS等系统的无缝对接，具备强大的数据追溯功能，确保了生产数据的实时监控与分析，为智能制造提供了坚实的基础。
未来，利元亨将继续聚焦新能源产业的需求，坚持自主研发创新，持续打造技术力。我们将持续运用先进的技术，助力客户的智能制造进程，携手推动新能源产业向“零碳”目标迈进。
Lyric steel housing battery formation and grading equipment: an efficient and reliable solution for battery manufacturing
The continuous growth of the consumer electronics market is driving the demand for high-quality lithium-ion batteries. In the post-processing section of lithium-ion battery equipment, the formation and grading market has gradually expanded, and the demand for its "cost reduction and efficiency" in the downstream industry has also continued to increase. The energy consumption of formation and grading equipment accounts for about 40% of the whole line, which is one of the highest energy consumption links in the production of lithium-ion batteries, and it is urgent to solve the problem of energy consumption.
In response to this challenge, Lyric's subsidiary Shunshi Measurement and Control continues to increase research and development investment, launched the steel housing battery formation and grading equipment with high energy feedback efficiency, high dynamic response speed, high test accuracy, high integration and independent channel control technology, through mechanical, electrical and software comprehensive innovation optimization. It effectively solves the pain points of poor pressure consistency, poor temperature uniformity, low feedback efficiency, low safety and high cost in conventional battery formation.
Promoting "zero carbonization" in the lithium-ion battery production
Under the trend of green manufacturing, we promote the "zero carbonization" of lithium-ion battery production through technological innovation, solving the problem of energy consumption and pollution in traditional production, and providing environmental protection and economic solutions.
The equipment adopts modular design, the use of linear motor and six-axis robot to achieve efficient and stable cell handling, the production capacity reaches 18 PPM, and has accurate control ability, as well as the integration of constant temperature system and PID pressure control, the single-channel temperature and fixture pressure can be controlled with high precision to ensure the stability and consistency of cell test. Through the cell CCD positioning, code scanning, capacity testing and other intelligent functions, the equipment can accurately track and manage the status of each cell, to ensure the high-quality output of the product. At the same time, the energy discharged by the battery can be directly used or returned to the power grid, the feeding efficiency is 70%, and the comprehensive cost of electricity saving is more than 7 million RMB per year for a standard production line, which significantly reduces the cost of electricity, and provides customers with efficient, economic and reliable battery manufacturing solutions.
Combining hardware and software to enjoy digital intelligence
The system integrates the six-axis manipulator and the linear motor to realize the automatic operation of the whole process. With the efficient loading and unloading system, it has excellent performance in accuracy and stability. The transfer module of the transfer tray adopts double mover linear motor to ensure the stationarity of the cell in the transmission process. The servo motor is used to provide pressure to the test fixture, and the on-line pressure sensor is equipped to monitor the pressure changes, which improves the test reliability. In terms of software, it realizes seamless docking with MES/BIS/WCS and other systems, and has powerful data traceability function to ensure real-time monitoring and analysis of production data, providing a solid foundation for intelligent manufacturing.
In the future, Lyric will continue to focus on the needs of the new energy industry, adhere to independent R&D and innovation, and continue to build technical strength. We will continue to use advanced technology to help our customers' intelligent manufacturing process and work together to promote the new energy industry towards the goal of "zero carbon".
